PLC Control PP Pipe Production Line Fully Automatic PPR Pipe Extrusion Machine Stable Output

PPR Pipe Production Line for Potable Water & Underfloor Heating Pipe Production

Product Overview

Our PPR pipe production line integrated with automatic packing and stacking system is built to reduce manual labor in pipe finishing section for DN20–DN63 PPR hot and cold water pipe. The main extrusion unit adopts PPR dedicated single screw extruder with optimized melting section, delivering consistent melt quality and stable extrusion pressure. The full line is managed by industrial PLC control system, synchronizing extrusion speed, vacuum sizing, cooling, hauling, cutting and the downstream automatic bundling unit. After chipless cutting, finished pipes are automatically sorted, aligned, counted and bundled, ready for warehouse storage or direct shipment. This all-in-one production solution suits medium-sized pipe factories looking to automate post-processing, lower manpower cost and speed up order fulfillment for plumbing pipe projects.

Solution

Many PPR pipe manufacturers spend large labor resources on manually collecting, counting and bundling finished pipes after cutting. Manual handling slows production, causes pipe surface scratches and leads to counting errors during shipment. Our PPR extrusion line with integrated auto packing system addresses these pain points. The whole line maintains stable extrusion performance to guarantee pipe dimension and pressure resistance. Once pipes are cut to required length, the automatic stacking table arranges pipes neatly, counts quantity automatically and triggers bundling. Operators only need to supervise the whole line instead of heavy manual handling. The synchronized PLC linkage ensures packing speed matches extrusion speed without bottlenecks. This system lowers labor expenses, reduces surface damage and improves packaging consistency for export orders. We provide full installation guidance and training for both extrusion and automatic packing modules.

Specifications

Application

• Medium scale PPR plumbing pipe factories
• Residential hot & cold water pipe production
• PPR pipe for construction and wholesale distributors
• Export pipe orders requiring neat uniform bundles
• Pipe production with limited available workshop labor

How It Works

1. Dried PPR raw granules are fed into extruder hopper.
2. Single screw plasticizes PPR melt under precise multi-zone temperature settings; color marking stripe can be co-extruded.
3. Melt flows through pipe die and forms pipe blank.
4. Vacuum sizing tank calibrates outer diameter.
5. Multi-stage water cooling solidifies pipe and reduces internal stress.
6. Servo crawler haul-off pulls pipe steadily.
7. Chipless cutter cuts pipe to preset length.
8. Cut pipes transfer to automatic stacking station, aligned, counted and bundled automatically for packaging.

How To Choose

1. Confirm pipe DN range, wall thickness and PN pressure grade.
2. Calculate daily pipe output and how many pipes per bundle you require.
3. Check available workshop floor space for the extended auto packing station.
4. Confirm power supply and cooling water capacity.
5. Select optional accessories such as gravimetric feeding or color stripe co-extrusion.

FAQ

Q: Can I run the extruder without activating the auto packing system? A: Yes, you can switch the packing module on or off and use manual collection mode when needed.

Q: Does the auto packing system prevent scratches on PPR pipe surface? A: The stacking station uses soft protective pads to avoid scratching finished pipe surfaces during handling.

Q: What pipe length can the bundling unit handle? A: Standard for 4m / 6m length PPR pipe; custom lengths available upon request.

Q: What after-sales service do you offer? A: 12-month warranty for main equipment, lifetime remote technical guidance, overseas on-site commissioning available.

PLC Control PP Pipe Production Line

Fully Automatic PPR Pipe Extrusion Machine

PPR Pipe Extrusion Machine Stable Output

PLC Control PP Pipe Production Line Fully Automatic PPR Pipe Extrusion Machine Stable Output Images